Experimental Mallet Build – No Epoxy… and It Actually Works? Hand Tool Woodworking Project.

Experimental Mallet Build – No Epoxy… and It Actually Works? Hand Tool Woodworking Project.

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Experimental Acrylic + Wood Mallet Build

This mallet is an experiment — combining acrylic and wood in a way I’ve never tried before. I reinforced the handle with dowels, and the acrylic layers are always sandwiched between wood for stability. Every strike felt solid and balanced during testing, but please note: this is not a traditional recommendation. For long-term reliability, a fully wooden mallet is still your safest bet.

I built this project just to explore new materials and techniques, and I had a lot of fun breaking a few “rules” along the way. I’ll keep testing it and update you after it sees real workshop use.

Thanks for watching, and if you’re adventurous, feel free to experiment safely!


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